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Hot-Fill Juice Filling Machine for Shelf Stability

Our hot-fill juice filling machines are designed for acidic juice products filled at high temperatures (85-95掳C). This process ensures shelf stability by eliminating pathogens, and the resulting vacuum seal extends ambient shelf life without refrigeration for products like juices and teas.
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Why choose us?

Expertise in Juice Pretreatment and Hot Filling

We provide complete juice filling lines, including the essential beverage pretreatment systems (e.g., pasteurizers) and hot-filling technology. This expertise is critical for juice products, ensuring microbial stability and extended shelf life. Our hot-filling machines are specifically designed to handle high temperatures without compromising accuracy or package integrity.

Flexible for Both NFC and Concentrate-Based Juices

Our filling technology is adaptable to various juice types, including Not-From-Concentrate (NFC) and reconstituted juices from concentrates. The filling process can be tailored to handle different pulp contents and viscosities, ensuring precise filling without damaging fruit pulp and maintaining the desired quality and appearance of the final product.

Complete Line Support from Consulting to Training

We support your entire juice project. From initial process consulting on juice formulation and preservation to plant design, installation, commissioning, and operator training, we provide end-to-end support. Our goal is to empower you with the knowledge and technology to run a successful and efficient juice bottling operation.

Related products

A hot-fill juice filling machine is designed for the production of shelf-stable juices that can be stored at ambient temperature. This process involves heating the juice to pasteurization temperatures (typically between 85°C and 96°C) to destroy spoilage microorganisms and enzymes, holding it at that temperature for a specified time, and then filling it hot into heat-resistant containers (typically PET with heat-set panels or glass). The machinery is constructed to withstand these high temperatures, featuring insulated product tanks and pathways, and cooling systems to protect mechanical components. Immediately after filling and capping, the bottles are inverted or passed through a tunnel pasteurizer to sterilize the cap and bottle headspace with the residual heat. They are then cooled in a water spray cooler. This cooling phase causes the liquid and headspace to contract, creating a vacuum inside the bottle that acts as a preservative and prevents recontamination. Ace-Filling's hot-fill systems are integrated solutions that manage this entire thermal process, ensuring the production of safe, shelf-stable juice products with a long ambient shelf life, which is ideal for high-acid juices like apple, orange, and berry blends.

common problem

In how many countries are your machines operating?

Our machines are trusted by clients in over 50 countries worldwide, including the USA, Greece, Thailand, Russia, and many across Africa and the Middle East.
Our goal is to fully satisfy our customers and maximize their investment value by providing reliable machinery, innovative solutions, and exceptional service.
Yes, we provide prompt, professional, and lifelong after-sales support. This includes remote assistance, online guidance, and the availability of engineers for overseas service.

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User evaluation of the product

Karen Thompson

Our 5-gallon and 10-gallon jugs are filled with precision and stability. The automatic loading and unloading system minimizes physical strain on our workers. A robust system for large container filling.

Amanda Harris

We were concerned about clogging with our high-pulp orange juice, but this piston filler handles it perfectly. The large-diameter cylinders and special valves prevent any damage to the fruit pieces.

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Welcome to Contact Us

Welcome to Contact Us

With over 20 years in beverage filling and packaging machinery, we are a high-tech enterprise integrating R&D, production and service. Our 5,000㎡ factory is equipped with advanced equipment, supported by more than 40 experienced technicians. We offer customizable end-to-end solutions, covering water treatment, filling lines and secondary packaging equipment to meet diverse beverage production needs.Rigorous quality control and continuous innovation ensure reliable products. Our business reaches over 50 countries. We also provide factory planning, installation & commissioning, technical training and 24/7 after-sales support. We look forward to offering you customized solutions. Please reach out through the official website consultation channel for more equipment details and cooperation information!"""
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